Custom Gasket Manufacturing & Fabrication Capabilities

Precision cutting, welding, metallurgy, testing, and custom design support for demanding sealing applications.

Need a custom gasket or fabricated sealing component?

Send us your drawing, dimensions, material requirements, or application details and our team will help determine the right manufacturing process.

 

Explore Our Custom Capabilities

PTFE & Sheet Fabrication

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PTFE Skiving
Precision PTFE sheet production for consistent thickness, tighter tolerances, reduced waste, and faster turnaround.
Learn About PTFE Skiving

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Custom CNC / Flash Cutting
Digital flatbed cutting for custom gasket shapes without die costs or long tooling lead times.
Explore Custom Gasket Cutting

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PTFE Welding
Large-diameter PTFE gasket fabrication using welded segments to help eliminate leak paths associated with traditional dovetail designs.
View PTFE Welding

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CNC Lathe Cutting
High-volume PTFE ring gasket production using precision lathe cutting from Durlon® PTFE billets.
See CNC Lathe Cutting


Metallic & Semi-Metallic Gasket Manufacturing

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Spiral Gasket Winding
Repeatable, consistent production of Style D, DR, and DRI spiral wound gaskets, including custom thicknesses and sizes from 1/2″ ID to 157″ OD.
Explore SWG Winding

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Custom Fabricated Metallic Gaskets
Custom spiral wound and kammprofile gaskets manufactured to customer dimensional and material requirements.
View Metallic Gasket Fabrication

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Kammprofile / Durtec® Gaskets
Parallel and convex core options, floating and integral centering rings, and size ranges from 1/2″ to 157″.
Learn About Kammprofile / Durtec® Fabriction

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Custom Metallurgy
A broad inventory of stainless steels, nickel alloys, duplex alloys, titanium, zirconium, and other high-performance materials for demanding applications.
View Available Metallurgies


Precision Cutting, Forming & Identification

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Laser Metal Cutting
Fast, accurate cutting of thin sheet metals including carbon steel, stainless steel, brass, aluminum, copper, and other metals.
Explore Laser Metal Cutting

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Water Jet Cutting
High-precision cutting for metal, CNA, and PTFE sheets, including large-format 5-axis cutting capabilities.
View Water Jet Cutting

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Hydraulic Bending
Large OD ring bending for spiral wound and kammprofile gasket components with reduced material waste.
Learn About Hydraulic Bending

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Laser Marking & Traceability
Permanent identification of metal gasket components, including size, class, heat number, PO number, and QR code when required.
View Laser Marking


Testing, Design & Support

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In-House Lab Testing
Gasket performance testing, material verification, leakage testing, EN 13555 gasket factors, PMI, and hardness testing.
Explore Lab Capabilities

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AutoCAD & Custom Design Support
Support for custom gasket drawings, design requirements, and dimensional documentation.
Get Design Support

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Inventory & Fulfillment Support
Vertical storage and inventory control systems that help improve picking accuracy, workflow, and order reliability.
Learn About our Inventory Fulfillment Support


Why Work With Durlon for Custom Capabilities?

Built for precision, traceability, and demanding sealing applications.
Durlon custom capabilities support engineered sealing requirements across industries where gasket performance, material compatibility, dimensional accuracy, and turnaround matter.

Precision Manufacturing
Advanced cutting, skiving, welding, bending, and forming equipment for consistent gasket quality.

Material Expertise
Support for PTFE, CNA, graphite, stainless steels, nickel alloys, duplex materials, titanium, zirconium, and other demanding materials.

In-House Testing
Lab capabilities for gasket performance, leakage, material verification, and quality assurance.

Traceability & Quality Control
Lot identification, laser marking, material verification, and quality system support from raw material through finished gasket.

Custom Design Support
Drawing-based manufacturing and application review for non-standard gasket requirements.
 

Custom gasket capabilities for demanding industries

Helpful resources

Have a custom gasket requirement?

Whether you need a special size, material, alloy, thickness, drawing-based part, or performance-tested sealing solution, our team can help review your requirements and recommend the right manufacturing path.